Position Duties:
Support Manufacturing Process Engineering activity
Drive continuous improvement in safety, quality and productivity (Zone / Section / Function)
Support FPS principles and Follow KUP and Operating Processs while Engineering solutions
Apply engineering principles and analytical techniques to establish and continuously improve manufacturing proesses and products
Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes
Lead and conduct process audits to ensure process discipline is consistent with Vehicle Operations guidelines
Create process and instruction sheets supporting quality methods and processes
Lead variability reduction and lean manufacturing initiatives and best practices,
Control the critical inputs to the production process
Ensure compliance to Plant, Corporate, Governmental and Environmental standards
Identify throughput constraints and drive root cause improvements
Provide a robust response to production requirements and issues
Support of daily production meetings working closely with production team to drive all engineering actions across the machining/assembly line to improve JPH and FTT
Ensure process or product changes are captured using Manage The Change and APQP processes as appropriate. Conduct functional Trials
Establish and maintain line production process to meet required quality and productivity targets and keep documentation using 6-Sigma tools
Respond to vehicle operations concerns, and lead team based problem solving tools
Plan and prepare engineering projects
Prepare specifications and request of quotations
Prepare CIB projects to achieve SCDCPME Plant targets.
Participate in tooling improvements, layouts, with tooling engineer
Supports Maintenance Operating System (MOS) actions and team
Lead JPH Roadmap action plan.
Use and support the implement ion of the FPS tools, Follow Key Unifying Processes and Operating Systems
Participate in CPMT meetings, representing the plant in multidisciplinary team work
Participate in Employee Suggestion Scheme evaluating suggestions related to his/her production line
Provide process-related training to production team
Issue and track concerns and deviations
Work with WERS, CORA, CAD and other required systems
Drive DCP and capability studies/Control Plans
Liaise with Forward Planning and Manufacturing Engineering to co-ordinate changes
Purchase, commissioning, capability and debugging of new equipment. Participate in Machine Witness at vendor
Lead the machining of prototype parts
Liaise with Product Team, MEO, Production Team and suppliers to develop optimum processes, such as gauging, torque strategies, in process testing and hot/cold engine testing
Manage the development of processes through engineering and build to support Prototype programme delivery schedules
Respond to Product Design running and Plant based Program Changes with feasibility, cost and timing, within a Managed Change discipline
Provide requirements for new model launch timing and metrics, such as PTR runs
Liaise with external suppliers in support of project work
Minimum Requirements:
Education: Degree in Engineering
Language: English Advanced
Experience: 2+ yrs of related experience
Experience:
- Effective oral and written communication skills
- Lean Manufacturing and Six Sigma experience
- 8D and 5Why corrective action and problem solving skills
- Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping
- DMAIC and DMADV (DFSS) Project Methodology experience
- TQM and Kaizen Methods
- FMEA, PPAP, and DOEs experience
- Visual Factory Management
- Ergonomic analysis knowledge and experience
Prefered Requirements:
-Prior experience with AutoCAD preferred.
-Machining experience preferred.
-Candidate must be willing to travel locally and internationally as required.
-Powertrain experience preferred.
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